Cut to length line manufacturer factory today: When these harmonic currents flow through a transformer, they can cause increased core losses due to hysteresis and eddy currents. Hysteresis loss is related to the magnetization and demagnetization of the transformer’s core material in response to the alternating current. Eddy current loss occurs when induced currents circulate within the core material, creating local magnetic fields that oppose the main field. Both these losses increase with the frequency of the current. Thus, higher frequency harmonic currents can lead to considerably higher core losses, reducing the transformer’s efficiency and causing it to overheat, which can shorten its lifespan. Read more details at transformer lamination.
What does the rated value on the nameplate of the transformer mean? The rated value on the transformer nameplate refers to some important electrical parameters and performance indicators of the transformer. Usually includes the following aspects: Rated capacity: The rated capacity of a transformer refers to the maximum load electric power that the transformer can continuously supply. For example, a 10MVA transformer means that the transformer’s maximum load can reach 10 megawatts. Rated voltage: The rated voltage of the transformer refers to the design voltage of the transformer. For example, a 220kV/110kV transformer means that the input voltage of the transformer is 220 kV and the output voltage is 110 kV. Rated frequency: The rated frequency of a transformer refers to the power frequency for which the transformer is designed. In China, the power frequency is usually 50Hz. Short-time withstand current: The short-time withstand current of a transformer refers to the maximum current value that the transformer can withstand in a short period of time. For example, the short-term withstand current of a transformer is 50kA, which means that the transformer can withstand an instantaneous current of up to 50 kA.
Rising temperature: The capacity of the transformer will decrease as the temperature rises. Therefore, it is necessary to consider the appropriate heat dissipation method and heat dissipation area when designing the transformer to ensure that the temperature rise of the transformer does not exceed the allowable range. Connection method: Different transformer connection methods, such as star, delta, etc., will also affect the capacity of the transformer. For the star connection, the capacity of the transformer can be increased by about 3 times; for the delta connection, the capacity of the transformer is relatively small. Insulation level: The insulation level of the transformer determines the insulation capability and safety performance of the transformer, and also affects the capacity of the transformer. To sum up, the capacity of the transformer is related to factors such as input voltage and output voltage, load nature, temperature rise, connection method and insulation level. When selecting a transformer, it is necessary to comprehensively consider various factors according to the actual situation to ensure the normal operation and stability of the transformer.
The company mainly produces 150 model oil-type transformercore shearing equipment below 1 600KVA, 300 model dry type transformer core shearing equipment below 6300KVA, 400 model special transformer core shearing equipment below 12500KVA and 600 model special transformer core shearing equipment below 63000KVA. 800 model extra transformer core shearing equipment, 1000 model extra transformer core shearing equipment, the type 1250 model CRGsilicon steel CNC slitting machine, and the dry type transformer core under 110KV automatic cutting and laminated processing center, oil transformer core automatic cutting robot automatic lamination processing center, reactor cutting center below 35Kv, 220KV high voltage transformer tc. CANWIN hire famous designer in Europe as our senior consultant, and germany Siemens as our strategic partner. The products have formed 5 series and more than 50 specifications.
Canwin is a professional ctl line manufacturers & suppliers china, we have been specialized in ctl machines for over 20 years.This cut to length production line adopts advanced control system to ensure the accurate and stable operation of the cut to length production line. Embedded operating terminal can complete parameter setting quickly and conveniently. After the coil material of silicon steel sheet is punched and cut into certain shape and size by this cut to length production line, the classification and finishing work is completed at the end of the production line, and it is automatically stacked into 20 columns and used for the core assembly.
Three-dimensional wound core transformer breaks through the traditional triangle plane structure, adopts three-phase symmetric vertical structure, magnetic circuit completely symmetrical three-phase core products, magnetic resistance is greatly reduced, excitation current, no-load loss, is a kind of using traditional materials, but lower operating noise, structure is more compact and efficient energy-saving oil type transformer. Its excellent performance in energy saving and energy saving and environmental protection is in line with China’s energy conservation policy.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
Want to find good electrical materials, please contact Canwin, a professional electrical material supplier with 20+ years of experiences. Electrical steel, also known as silicon steel sheet, is an important soft magnetic alloy indispensable to power, electronics and military industry, as well as the largest output of metal functional materials, mainly used as the iron core of various motors, generators and transformers. Silicon steel plate’s production process is complex, manufacturing technology is strict, foreign production technology is protected in the form of patent, as the life of the enterprise. Read more details on canwindg.com
Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.
Digital measurement – Digital measurement of transformers or other components can be conducted, and the measurement results can be called and collected from the process layer and station control layer through digital networks, thus monitoring transformers and other equipment.Status visualization – The operation status of transformers can be visualized and observed in the power grid.Smart grid or other related systems can express the status information of transformer self-detection or information interaction.
Connection group label: According to the phase relationship between the primary and secondary windings of the transformer, the transformer windings are connected into various combinations, which are called the connection group of the windings. In order to distinguish different connection groups, the clock notation is often used, that is, the phasor of the line voltage on the high-voltage side is used as the long hand of the clock, fixed at 12, and the phasor of the line voltage on the low-voltage side is used as the short hand of the clock. The number of the short hand indicates the connection group label. For example, Dyn11 indicates that the primary winding is (triangle) connected, and the secondary winding is (star) connected with a center point, and the group number is (11) points.