Level measurement instrument manufacturer 2023: Advanced Radar Level Measurement: The constant progress of innovation continues to push the limits of radar level measurement, propelling this technology into areas of capability and pertinence. As industries undergo transformations and integrate the Industrial Internet of Things (IIoT) into their operational processes radar devices have evolved to meet these changing demands. Integration with IIoT- Leading the Way to Industry 4.0 One of the transformative developments in radar level measurement is the seamless integration of Industrial Internet of Things (IIoT) capabilities into radar devices. These radar sensors equipped with IIoT features have become important components in Industry 4.0 initiatives ushering in an era where data driven excellence prevails in operations. Read even more info on level measuring devices.
The radar level gauge works by electromagnetic waves. Its working principle is to measure the specific liquid level by transmitting electromagnetic waves to the measured target. After the electromagnetic waves are emitted, they are reflected by the medium. For the radar level gauge, its key function is to ensure that it can transmit magnetrol guided wave radar signals smoothly. In our industrial production site, interference often occurs, so which interference sources will affect the measurement of the radar level gauge? let’s see.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.
Rod antenna: generally used in strong corrosive environments, with weak anti-interference ability and small range; Flare antenna: stronger anti-interference ability, suitable for more complex environments. The larger the bell mouth, the more concentrated the energy, and the larger the measuring range; Parabolic antenna: the focusing effect is stronger than that of the bell mouth, the anti-interference ability is the strongest, and the range is the largest.
Measuring principle of radar water level meter: The radar level gauge adopts the working mode of transmitting-reflecting-receiving. The electromagnetic wave emitted by the antenna is reflected by the surface of the measured object and then received by the antenna. After measuring the distance from the water surface to the radar antenna, the elevation of the water surface can be calculated according to the elevation of the radar antenna. The radar water level meter adopts pulse wave technology with low power consumption. It can be powered by two-wire 24 VDC, 485 interface output, or can be directly powered by 12 VDC, SDI-12 interface output, with high accuracy and wider application range.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps. Find more details on kaidi86.com.
So what can be done about these difficulties? Under the condition of strong dust, on the one hand, the radar with high transmitting energy can be selected, on the other hand, the measurement software with continuous measurement algorithm of wave-loss waiting can be selected. When the radar encounters strong dust, it will not misjudge the measurement result even if the radar loses wave for a short time. After entering the state of continuous measurement algorithm, if the reflection wave of real material surface can be recognized within the set waiting time, the correct measurement value of material surface can be obtained. In the past, only a few foreign radars have this function. At present, there are also domestic radars with this function, and the practical application effect is very good.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. Suitable for chemical industry, petroleum industry, metallurgical industry, water conservancy and electronic industry, etc.
When the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is less than 4m, the guided wave radar is selected. If the distance between the liquid level of the measured medium and the electromagnetic wave transmitter is greater than 4m and less than 35m, select the guided wave radar with the guided wave cable. When the distance between the liquid level of the measuring medium and the electromagnetic wave transmitter is greater than 35m, or when the liquid level of the measuring medium is high temperature, high viscosity or solid liquid level, the air-shooting radar should be selected.
The third case is that, during the commissioning stage of a platform construction, when the liquid level is higher than 3800mm, the radar level meter of the dirty oil tank will frequently jump to 0mm, which leads to the shutdown of the fourth-stage production unit. After on-site inspection, the power supply voltage of the radar level meter transmitter is only 9.5V, which is lower than the working power supply voltage of the radar level meter. By further searching for the cause of the failure, found that when the high liquid level, the voltage at the power supply is 23.7V, the safety gate output drops to 9.7V, judged as a safety gate transmitter failure. After replacing the safety grid, the voltage returns to normal, the cabin radar level meter in the test to rule out the problem.