Premium core cutting line producing company: Harmonics, a crucial aspect of power quality, have a significant long-term impact on distribution transformers. Harmonics refer to the distortion of the normal electric current waveform, usually due to the operation of non-linear loads like computers, LED lights, and variable speed drives. These distortions can cause increased heating in the transformer, leading to accelerated aging and reduced equipment lifespan. Furthermore, harmonics can also increase power demand and system losses. They can overload the transformer and other components of the electrical system, leading to premature failures and necessitating costly repairs or replacements. Thus, managing harmonics is an essential part of maintaining high power quality and ensuring the efficient operation of power distribution transformers. Find even more information at https://www.canwindg.com/products-detail-129320.
A China slitting line produces longitudinal cuts in a master coil of steel to predetermined narrower widths. These smaller coils are then sent to downstream operations such as metal stampers, tube producers or roll forming houses that will use the material in their final product. Customized slitting line machine equipment mainly includes the following: Loading trolley, double support uncoiler, feeding device, traction leveling machine, trimming shearing machine, deviation correction feeding device, longitudinal shear line, waste edge winder, feed rack, pre separation device, tensioner, feeding roller, winding shearing machine, steering drum, rear axle, discharge trolley, winding auxiliary support, hydraulic system and electrical system, etc.
A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.
Rising temperature: The capacity of the transformer will decrease as the temperature rises. Therefore, it is necessary to consider the appropriate heat dissipation method and heat dissipation area when designing the transformer to ensure that the temperature rise of the transformer does not exceed the allowable range. Connection method: Different transformer connection methods, such as star, delta, etc., will also affect the capacity of the transformer. For the star connection, the capacity of the transformer can be increased by about 3 times; for the delta connection, the capacity of the transformer is relatively small. Insulation level: The insulation level of the transformer determines the insulation capability and safety performance of the transformer, and also affects the capacity of the transformer. To sum up, the capacity of the transformer is related to factors such as input voltage and output voltage, load nature, temperature rise, connection method and insulation level. When selecting a transformer, it is necessary to comprehensively consider various factors according to the actual situation to ensure the normal operation and stability of the transformer.
Epoxy resin is non – combustible, flame retardant, self – extinguishing solid insulation material, safe and clean. It is also a solid insulation material with proven insulation and heat dissipation technology for more than 40 years.Epoxy resin products can be used for dry type transformer, for insulation parts, for instrument transformer, for electrical composite parts and for room temperature curing. Epoxy resin dry transformer uses epoxy resin as insulation material. The high and low voltage windings are made of copper tape (foil), industrial epoxy resin is poured in vacuum and cured, forming a high strength FRP body structure. Insulation grade F, H. Epoxy resin dry transformer has the characteristics of good electrical performance, strong resistance to lightning impact, strong resistance to short circuit, small size and light weight. Temperature display controller can be installed to display and control the operating temperature of the transformer winding to ensure the normal service life of the transformer.
Founded in 2002, CANWIN Automatic Equipment Manufacturing Co., Ltd. is one of the largest electrical equipment manufacturers in China. We focus on the R&D for Silicon Steel Sheet Cut To Length Lines, Silicon Steel Sheet Slitting Line, Transformer Foil Winding Machines and other equipment. Adhering to the business route of High-end Manufacturing+ Smart Equipment + Smart Factory, we established the Silicon Steel Sheet Engineering Technology Research Center, Metal Strip Precision Cutting Key Technology & Equipment Engineering Center, and Power Transformer Intelligent Manufacturing Center to improve the shearing precision and speed. We have contributed the upgrading and innovating of global power industry institutions.
Want to find good electrical materials, please contact Canwin, a professional electrical material supplier with 20+ years of experiences. Electrical steel, also known as silicon steel sheet, is an important soft magnetic alloy indispensable to power, electronics and military industry, as well as the largest output of metal functional materials, mainly used as the iron core of various motors, generators and transformers. Silicon steel plate’s production process is complex, manufacturing technology is strict, foreign production technology is protected in the form of patent, as the life of the enterprise. Find even more details on https://www.canwindg.com/
With the development of the times, people’s demand for power supply and the reliability of power supply are increasingly high, so the smart grid has emerged accordingly.In the power system, the core and hub of the substation is the transformer.The function of the transformer is mainly to distribute and convert electric energy. The normal operation of the transformer directly affects the normal function of the substation.The intelligent operation of the transformer mainly involves the protection and status monitoring of the transformer, so as to achieve real-time monitoring of the transformer and ultimately ensure the safety and reliability of power supply.
To accommodate the needs of grid voltage changes, the high-voltage side of the transformer has taps, which can be adjusted by adjusting the number of turns in the high-voltage winding to regulate the output voltage on the low-voltage side. Rated current (A): The current allowed to pass through the transformer for a long time under rated capacity. No-load loss (kW): The active power drawn when a rated voltage at rated frequency is applied to one winding terminal and the remaining windings are open circuit.It is related to the performance and manufacturing process of the core silicon steel sheet, as well as the applied voltage.
Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer.
The cooling methods are divided into natural air cooling (AN) and forced air cooling (AF). When air cooled naturally, the transformer can run continuously for a long time under rated capacity. When forced air cooling, transformer output capacity can be increased by 50%. Suitable for intermittent overload operation, or emergency overload operation; Because the load loss and impedance voltage increase greatly during overload, it is in non-economic operation state, so it should not be in continuous overload operation for a long time.Welcome to inquiry price for dry type substation transformer.