Best rated level measurement instrument provider: Remote Accessibility – Industrial processes often span across intricate and complex facilities. IIoT radar sensors grant operators and engineers the ability to access data remotely eliminating the need for physical proximity to the sensor. This functionality simplifies troubleshooting, reduces response times to irregularities and minimizes periods of inactivity. Predictive Maintenance – One of the advantages of IIoT-enabled radar sensors is their capability to anticipate maintenance requirements. By analyzing data patterns these sensors can forecast when maintenance or calibration will be necessary, allowing for intervention before problems escalate. This predictive maintenance feature significantly improves equipment reliability and lifespan. See additional information at level measurement instruments.
For more accurate measurement in deaerators, magnetrol guided wave radar (GWR) is a preferred option. Since its performance and accuracy are not contingent on the specific gravity and/or inference, it can provide reliable measurements in all situations, including the difficult and turbulent process conditions of deaerators and feedwater heaters. In addition, GWR does not require external inputs or calibration to achieve specified performance. This effectively eliminates the introduction of errors during the calibration process or from external sources, i.e., pressure and temperature. With this high level of accuracy, operators can trust that their deaerators will be well controlled.
In the process of cement production, material level detection and material level alarm control play an important role from mining and crushing to storage and packing of finished cement. But because of the complex working conditions of cement plant, radar level meter has no small difficulty in measuring. Today, I would like to talk with you about specific difficulties and solutions. First cement plant material for measurement in the dust under the condition of particularly large, especially some pneumatic feed bin, involves the kinds of materials, material particle size is differ, dielectric constant is different also, such as broken limestone, raw meal, clinker, fly ash, coal, cement, the level of the bunker, it is very difficult to accurately measure Especially fly ash bin with low dielectric constant.
Measurement accuracy, the accuracy of ordinary radar is generally ±10mm, and the accuracy of precision radar is ±3mm. Selection according to the actual needs of production. Range, according to actual needs, choose the antenna size. Note that the actual range is reduced in complex environments. Antenna type and antenna size, the larger the antenna size, the larger the measured range and the stronger the anti-interference ability. The antenna types of radar level gauge are rod type, bell mouth type, paraboloid and so on.
With the continuous advancement of science and technology, radar water level meters have been used more and more. It has the advantages of low cost, high stability, flexibility, high reliability, low power consumption, convenient parameter setting, safe and simple maintenance, etc., and has important promotion value. Today, the editor will take you to a simple understanding of radar water level meter. Radar water level meter is a kind of measurement equipment introduced from abroad in recent years. The water level meter has mature technology, high measurement accuracy, easy installation, and is not restricted by environment and geography, so it has been widely used.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.
KAIDI level transmitter manufacturer is dedicated in providing complete customized solutions for a wide range of industrial automation process applications – in material level, liquid flow, pressure and temperature. We are constantly developing and innovating, our core vision – “to provide solutions that exceed customers’ expectations. In 2012, the company successfully expanded its operations both locally and internationally, achieving global success and recognition for quality fork type level switch, magnetic level gauge products and services. Find additional info at https://www.kaidi86.com/. The Magnetic Level Gauge all use vacuum tube technology, with a lifespan of 3-5 years, and protection grade is up to IP68, not easy to fade.
Thermal interference. During the operation of the thermal power plant, its thermal equipment will generate a lot of heat, causing changes in the surrounding instruments and ambient temperature. This is what we call thermal interference. These disturbances can affect the components of the magnetrol radar level gauge and further create problems such as inaccurate measurements. Light interference, light interference mainly exists in semiconductor components. Many components used to control instruments are made of semiconductor materials whose conductivity changes under the influence of light. This will affect the normal use of the radar level gauge.
For the ultrasonic instrument that continuously measures the liquid level, when the temperature of the liquid to be measured changes greatly, the change of the propagation speed of the sound wave should be compensated. The connecting cable between the detector and the converter should take anti-electromagnetic interference measures. The structure of the ultrasonic level sensor should be determined according to the process requirements and on-site working conditions.